overview
  The RL granulator uses the characteristics that the melting point of the material is lower than 250 ° C, and according to the viscosity range of the material when it is molten, uses a special distribution device to evenly distribute the melt on a steel strip moving at a constant speed below it. Under the cooling effect of the continuous spraying device, the material is cooled, solidified and packaged during the transportation and transfer process, thus achieving the purpose of granulation and forming.
performance characteristics
   This product is a new type of (melted) forming granulator. Thin steel strip heat transfer and atomizing spray cooling are used to quickly solidify and shape the melt, and a single machine rotating shell is used. Therefore, maintenance is easy, wear is minimal, and productivity is high. Easy loading, unloading and replacement of products. In addition, the drop molding machine and the steel strip operate synchronously, so that uniform ingots can be produced at high speed, improving productivity and increasing production profits. It can also eliminate dust, improve the environment, and significantly expand the viscosity range. This product is an economical and reliable production process that can process particles of Φ4-12 mm. These products are uniform, hemispherical, strip and sheet shapes, stable, free from thermal stress, and of high purity and quality. Because the equipment comes with its own filtering and blocking device, the operation is more reliable.
Structure (1)
   According to the melting point (freezing point) of the processed product, material temperature, viscosity and cooling effect, the conveying speed and head speed are selected to avoid affecting production capacity and granular quality.
   The machine changes from liquid to solid and granular. It is mainly granulated through a granulation die. It is carried out continuously using a rotary steel belt and is cooled and shaped by spraying water.
Structure (2)
   The machine mainly consists of a blanking die granulating and forming head, cooling and conveying stainless steel belts and pulleys, spray cooling system, transmission system, insulation device, frame, scraper, etc. The blanking die granulating head is mainly composed of a head die sleeve and a head core shaft. The spray cooling system is mainly composed of spray heads, holding tanks, etc. The transmission system is mainly composed of a reduction box (reducer), a speed regulating motor, etc.
Adapt materials
   This product is suitable for various materials that need to be granulated with a melting point (or softening point) of 50 ° C-300 ° C, as well as materials with "supercooled crystallization" characteristics.
technical requirements
  Materials must be filtered and solid impurities must not enter the granulating head, otherwise the head will be worn or blocked, which will affect the quality of granulation.
  Temperature control should be based on the melting point temperature, and the temperature change required for insulation shall not exceed ±3℃. The cooling system should be equipped with a filter screen, and the cooling water temperature is generally between 5 ° C and 25 ° C (low water temperature, fast forming, good granularity, and high yield).
overview
  This product is a new type of (melted) forming granulator. Work is transformed from liquid to solid after transportation and cooling. Materials with a melting point ranging from 50℃ to 300℃ can be granulated and formed. No dust, improves the production environment; and has certain economic value (energy saving, economical packaging containers), quick product replacement, and the granular product is beautiful, uniform, near-hemispherical granular, and has no thermal stress; the granular product is easy to package, transport, and store, and is convenient for users to measure, mix or remelt, allowing continuous production. From feeding to packaging, it reduces physical labor, has stepless speed regulation, adjustable flow and easy operation. Widely used in petroleum, fine chemicals and other industries. One machine is used for multiple purposes to make strips, slices, and slices; toxic materials can be used for sealing.

process flow

technical specifications