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PGL-Spray drying granulator

The working process of the unit is that the feed liquid is input at high pressure through the diaphragm pump, sprayed out mist droplets, and then fell in parallel with the hot air. Most of the powder particles are collected by the discharge port at the bottom of the tower. The waste gas and its tiny powder are separated by the cyclone separator. The waste gas is discharged by the exhaust fan, and the powder is collected by the pollination cylinder installed at the lower end of the cyclone separator. The outlet of the fan can also be equipped with a secondary dust removal device, with a recover...

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product Overview
This unit is a device that can simultaneously complete drying and granulation. The pressure, flow rate and nozzle size of the feed liquid pump can be adjusted according to process requirements to obtain the required spherical particles in a certain size ratio.
The working process of this unit is that the feed liquid is input at high pressure through a diaphragm pump, sprayed out mist droplets, and then fell in parallel with the hot air. Most of the powder particles are collected by the discharge port at the bottom of the tower. The waste gas and its tiny powder are separated by a cyclone separator. The waste gas is discharged by an exhaust fan, and the powder is collected by a pollination cylinder installed at the lower end of the cyclone separator. The outlet of the fan can also be equipped with a secondary dust removal device, with a recovery rate of more than 96-98%.
The materials of the tower body, pipes and separators in the contact parts of this unit with materials are all made of SUS304. There is enough moisturizing layer between the interior and the outer shell of the tower body. The filling material is ultra-fine glass wool. The tower body is equipped with observation doors, mirrors, light sources and control instruments, which are controlled and displayed by the electrical control console.

product application
Pharmaceutical industry: tablets, granules, capsule granules; low-sugar, sugar-free Chinese patent medicine granules; food: cocoa, coffee, milk powder, granular juice, condiments, etc.; other industries: pesticides, feed, chemical fertilizers, pigments, dyes, etc.

product features
1. The drying speed is fast. The surface area of the material liquid is greatly increased after atomization. In the hot air flow, 95%-98% of the water can be evaporated instantly. The drying time only takes ten seconds to tens of seconds. It is especially suitable for drying heat-sensitive materials.
2. All products are spherical particles with uniform particle size, good fluidity, good solubility, high product purity and good quality.
3. Wide range of use. According to the characteristics of the material, it can be dried with hot air or granulated with cold air, which has strong adaptability to the material.
4. The operation is simple and stable, the control is convenient, and automated operations are easy to achieve.

schematic structural diagram

1. Control cabinet 2. Infusion trolley 3. Main unit 4. Heat exchange cabinet 5. Sub-high efficiency filter 6. Muffler 7. Induced draft fan

technical parameters

projects		Unit/Model	PGL-3B	PGL-5B	PGL-10B	PGL-20B	PGL-30B	PGL-80B	PGL-120B
fluid extract	^Small	kg/h	2	4	5	10	20	60	100
fluid extract	^Big	kg/h	4	6	15	30	40	100	140
boiling capacity	^Small	kg/batch	2	6	10	30	60	100	150
boiling capacity	^Big	kg/batch	6	15	30	80	160	250	450
liquid specific gravity		kg/L	≤1.30
Volume of raw material containers		L	26	50	220	420	620	980	1600
vessel diameter		mm	400	550	770	1000	1200	1400	1600
induced draft fan power		kw	3.0	5.5	7.5	11	15	18.5	30
Auxiliary fan power		kw	0.35	0.75	0.75	1.20	2.20	2.20	4
steam	consumption	kg/h	40	70	99	210	300	366	465
steam	pressure	Mpa	0.40-0.60
electrothermal power		kw	9	15	21	25.5	51.5	60	75
compressed air	consumption	m3/min	0.5	0.8	0.8	0.9	1.1	1.3	1.8
compressed air	pressure	Mpa	0.40-0.60
operating temperature		°C	Automatic adjustment of room temperature-160 ° C
product moisture		%	≥0.2
material yield		%	≥99
equipment noise		dB	<77
Host size	Φ	mm	400	550	770	1000	1200	1400	1600
	H1	mm	940	1050	1070	1220	1570	1590	1690
	H2	mm	1900	2360	2680	3150	3630	4120	5050
	H3	mm	2050	2590	3020	3600	4180	4770	5800
	B	mm	740	890	1110	1420	1620	1820	2100

Selection examples: It is required that the fluid extract volume processed in each batch is I=120kg (solid content is 30%) and the seed volume II=60kg. The theoretical finished product volume can be obtained from I and II, M=mI+mII=120kgx30%+60kg=96kg, and the working time T=120kg/30kg/h=4h. The boiling volume can be found in the technical parameter column as the standard load range. Therefore, it is more appropriate to use PGL-30 type to complete two batches per shift.

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PGL-Spray drying granulator